Wilo-Comfort COR Helix VE.../CCe

Wilo-Comfort COR Helix VE ... / CCe - High-performance, ready-to-connect water supply system

Overview

  • Robust system with high-pressure stainless steel Helix VE centrifugal pumps with integrated frequency converter, control range 25 Hz to 60 Hz
  • Highly efficient pump hydraulics
  • The entire system is optimised for pressure loss
  • Integrated dry-running detection with automatic shut-off by control electronics on the motor
  • Maximum control quality through CCe control unit with extended functions, microcomputer control and touchscreen display

Type

  • Highly efficient, ready-for-connection water supply unit (non self-priming) with 2 to 6 vertically arranged glanded stainless steel high-pressure multistage centrifugal pumps from the Helix VE series switched in parallel, where each pump is equipped with a built-in, air-cooled frequency converter, including Comfort Controller CCe

Application

  • Automatic water supply systems in supply mode, in public water supply, for pressure boosting from reservoirs or pressure pipes, for municipal, industrial and private applications (e.g. waterworks, commercial and industrial plants, residential, office, public, administration buildings, hotels, hospitals).
  • Pumping of potable water, process water, cooling water, water for fire-fighting (apart from fire-extinguishing systems in accordance with DIN14462 and subject to approval by local fire-fighting authorities) and other service water that does not attack the materials used chemically or mechanically and does not contain abrasive or long-fibre constituents

Equipment/function

  • 2 to 6 pumps per unit of the Helix VE 4 to Helix VE 16 series, with standard motors equivalent to IE4 and stepless control via integrated frequency converter for each pump
  • Automatic pump control by means of Comfort Controller CCe
  • Corrosion-free parts in contact with water
  • Galvanised steel base frame with height-adjustable anti-vibration mounts allowing structure-borne sound insulation
  • Shut-off valves on the suction and delivery side of each pump
  • Check valve at discharge side of each pump
  • Diaphragm pressure vessel 8 l, PN16, pressure side
  • Pressure gauge, pressure side
  • Pressure gauge, pressure side
  • Optional dry-running protection with pressure gauge, suction side

Scope of delivery

  • Pressure boosting system factory assembled, tested for fail-safe function and tightness, ready for connection
  • Packaging
  • Installation and operating instructions
  • Transport lugs for customer-assisted assembly

Model overview

Products


Product designation Network connection Number of pumps Number of standby pumps Maximum working pressure   PN Gross weight approx.   m Article number
Comfort COR-2 Helix VE 1602/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 189.0 kg 2532327
Comfort COR-2 Helix VE 1603/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 236.0 kg 2532328
Comfort COR-2 Helix VE 1605/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 337.0 kg 2532329
Comfort COR-2 Helix VE 1606/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 347.0 kg 2532330
Comfort COR-2 Helix VE 1002/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 174.0 kg 2535967
Comfort COR-2 Helix VE 1004/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 194.0 kg 2535968
Comfort COR-2 Helix VE 1006/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 240.0 kg 2535969
Comfort COR-2 Helix VE 1009/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 341.0 kg 2535970
Comfort COR-2 Helix VE 603/K/CCe 3~400 V, 50 Hz 2 - 16 bar 152.0 kg 2536357
Comfort COR-2 Helix VE 606/K/CCe 3~400 V, 50 Hz 2 - 16 bar 176.0 kg 2536358
Comfort COR-2 Helix VE 611/K/CCe 3~400 V, 50 Hz 2 - 16 bar 243.0 kg 2536359
Comfort COR-2 Helix VE 405/K/CCe 3~400 V, 50 Hz 2 - 16 bar 150.0 kg 2537610
Comfort COR-2 Helix VE 410/K/CCe 3~400 V, 50 Hz 2 - 16 bar 173.0 kg 2537611
Comfort COR-2 Helix VE 403/K/CCe 3~400 V, 50 Hz 2 - 16 bar 143.0 kg 2539314
Comfort COR-2 Helix VE 404/K/CCe 3~400 V, 50 Hz 2 - 16 bar 149.0 kg 2539315
Comfort COR-2 Helix VE 407/K/CCe 3~400 V, 50 Hz 2 - 16 bar 169.0 kg 2539316
Comfort COR-2 Helix VE 602/K/CCe 3~400 V, 50 Hz 2 - 16 bar 150.0 kg 2539317
Comfort COR-2 Helix VE 604/K/CCe 3~400 V, 50 Hz 2 1 16 bar 172.0 kg 2539318
Comfort COR-2 Helix VE 608/K/CCe 3~400 V, 50 Hz 2 - 16 bar 222.0 kg 2539319
Comfort COR-2 Helix VE 1003/K/CCe 3~380 V, 50/60 Hz 2 - 16 bar 192.0 kg 2539320
Comfort COR-2 Helix VE 1005/K/CCe 3~380 V, 50/60 Hz 2 1 16 bar 238.0 kg 2539321
Comfort COR-2 Helix VE 1603/K-3kw/CCe 3~380 V, 50/60 Hz 2 1 16 bar 235.0 kg 2539322
Comfort COR-3 Helix VE 1602/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 285.0 kg 2532332
Comfort COR-3 Helix VE 1603/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 356.0 kg 2532333
Comfort COR-3 Helix VE 1605/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 508.0 kg 2532334
Comfort COR-3 Helix VE 1606/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 523.0 kg 2532335
Comfort COR-3 Helix VE 1002/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 231.0 kg 2535971
Comfort COR-3 Helix VE 1004/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 261.0 kg 2535972
Comfort COR-3 Helix VE 1006/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 330.0 kg 2535973
Comfort COR-3 Helix VE 1009/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 479.0 kg 2535974
Comfort COR-3 Helix VE 603/K/CCe 3~400 V, 50 Hz 3 - 16 bar 197.0 kg 2536360
Comfort COR-3 Helix VE 606/K/CCe 3~400 V, 50 Hz 3 - 16 bar 233.0 kg 2536361
Comfort COR-3 Helix VE 611/K/CCe 3~400 V, 50 Hz 3 - 16 bar 335.0 kg 2536362
Comfort COR-3 Helix VE 405/K/CCe 3~400 V, 50 Hz 3 - 16 bar 194.0 kg 2537612
Comfort COR-3 Helix VE 410/K/CCe 3~400 V, 50 Hz 3 - 16 bar 229.0 kg 2537613
Comfort COR-3 Helix VE 403/K/CCe 3~400 V, 50 Hz 3 - 16 bar 184.0 kg 2539323
Comfort COR-3 Helix VE 404/K/CCe 3~400 V, 50 Hz 3 1 16 bar 193.0 kg 2539324
Comfort COR-3 Helix VE 407/K/CCe 3~400 V, 50 Hz 3 1 16 bar 223.0 kg 2539325
Comfort COR-3 Helix VE 602/K/CCe 3~400 V, 50 Hz 3 - 16 bar 194.0 kg 2539326
Comfort COR-3 Helix VE 604/K/CCe 3~400 V, 50 Hz 3 - 16 bar 227.0 kg 2539327
Comfort COR-3 Helix VE 608/K/CCe 3~400 V, 50 Hz 3 - 16 bar 302.0 kg 2539328
Comfort COR-3 Helix VE 1003/K/CCe 3~380 V, 50/60 Hz 3 1 16 bar 258.0 kg 2539329
Comfort COR-3 Helix VE 1005/K/CCe 3~380 V, 50/60 Hz 3 - 16 bar 327.0 kg 2539330
Comfort COR-3 Helix VE 1603/K-3kw/CCe 3~380 V, 50/60 Hz 3 1 16 bar 354.0 kg 2539331
Comfort COR-4 Helix VE 1602/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 352.0 kg 2532337
Comfort COR-4 Helix VE 1603/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 446.0 kg 2532338
Comfort COR-4 Helix VE 1605/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 661.0 kg 2532339
Comfort COR-4 Helix VE 1606/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 681.0 kg 2532340
Comfort COR-4 Helix VE 1002/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 274.0 kg 2535975
Comfort COR-4 Helix VE 1004/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 314.0 kg 2535976
Comfort COR-4 Helix VE 1006/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 406.0 kg 2535977
Comfort COR-4 Helix VE 1009/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 622.0 kg 2535978
Comfort COR-4 Helix VE 603/K/CCe 3~400 V, 50 Hz 4 - 16 bar 251.0 kg 2536363
Comfort COR-4 Helix VE 606/K/CCe 3~400 V, 50 Hz 4 - 16 bar 299.0 kg 2536364
Comfort COR-4 Helix VE 611/K/CCe 3~400 V, 50 Hz 4 - 16 bar 431.0 kg 2536365
Comfort COR-4 Helix VE 405/K/CCe 3~400 V, 50 Hz 4 - 16 bar 247.0 kg 2537614
Comfort COR-4 Helix VE 410/K/CCe 3~400 V, 50 Hz 4 - 16 bar 293.0 kg 2537615
Comfort COR-4 Helix VE 403/K/CCe 3~400 V, 50 Hz 4 1 16 bar 233.0 kg 2539332
Comfort COR-4 Helix VE 404/K/CCe 3~400 V, 50 Hz 4 1 16 bar 245.0 kg 2539333
Comfort COR-4 Helix VE 407/K/CCe 3~400 V, 50 Hz 4 - 16 bar 285.0 kg 2539334
Comfort COR-4 Helix VE 602/K/CCe 3~400 V, 50 Hz 4 - 16 bar 247.0 kg 2539335
Comfort COR-4 Helix VE 604/K/CCe 3~400 V, 50 Hz 4 - 16 bar 291.0 kg 2539336
Comfort COR-4 Helix VE 608/K/CCe 3~400 V, 50 Hz 4 1 16 bar 391.0 kg 2539337
Comfort COR-4 Helix VE 1003/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 310.0 kg 2539338
Comfort COR-4 Helix VE 1005/K/CCe 3~380 V, 50/60 Hz 4 - 16 bar 338.0 kg 2539339
Comfort COR-4 Helix VE 1603/K-3kw/CCe 3~380 V, 50/60 Hz 4 - 16 bar 444.0 kg 2539340
Comfort COR-5 Helix VE 1602/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 432.0 kg 2532342
Comfort COR-5 Helix VE 1603/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 550.0 kg 2532343
Comfort COR-5 Helix VE 1605/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 759.0 kg 2532344
Comfort COR-5 Helix VE 1606/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 789.0 kg 2532345
Comfort COR-5 Helix VE 1002/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 389.0 kg 2535979
Comfort COR-5 Helix VE 1004/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 439.0 kg 2535980
Comfort COR-5 Helix VE 1006/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 555.0 kg 2535981
Comfort COR-5 Helix VE 1009/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 790.0 kg 2535982
Comfort COR-5 Helix VE 603/K/CCe 3~400 V, 50 Hz 5 - 16 bar 311.0 kg 2536366
Comfort COR-5 Helix VE 606/K/CCe 3~400 V, 50 Hz 5 - 16 bar 371.0 kg 2536367
Comfort COR-5 Helix VE 611/K/CCe 3~400 V, 50 Hz 5 - 16 bar 532.0 kg 2536368
Comfort COR-5 Helix VE 405/K/CCe 3~400 V, 50 Hz 5 - 16 bar 305.0 kg 2537616
Comfort COR-5 Helix VE 410/K/CCe 3~400 V, 50 Hz 5 - 16 bar 363.0 kg 2537617
Comfort COR-5 Helix VE 403/K/CCe 3~400 V, 50 Hz 5 1 16 bar 288.0 kg 2539341
Comfort COR-5 Helix VE 404/K/CCe 3~400 V, 50 Hz 5 1 16 bar 303.0 kg 2539342
Comfort COR-5 Helix VE 407/K/CCe 3~400 V, 50 Hz 5 - 16 bar 353.0 kg 2539343
Comfort COR-5 Helix VE 602/K/CCe 3~400 V, 50 Hz 5 1 16 bar 306.0 kg 2539344
Comfort COR-5 Helix VE 604/K/CCe 3~400 V, 50 Hz 5 - 16 bar 361.0 kg 2539345
Comfort COR-5 Helix VE 608/K/CCe 3~400 V, 50 Hz 5 - 16 bar 486.0 kg 2539346
Comfort COR-5 Helix VE 1003/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 434.0 kg 2539347
Comfort COR-5 Helix VE 1005/K/CCe 3~380 V, 50/60 Hz 5 - 16 bar 549.0 kg 2539348
Comfort COR-5 Helix VE 1603/K-3kw/CCe 3~380 V, 50/60 Hz 5 - 16 bar 549.0 kg 2539349
Comfort COR-6 Helix VE 1602/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 514.0 kg 2532347
Comfort COR-6 Helix VE 1603/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 580.0 kg 2532348
Comfort COR-6 Helix VE 1605/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 934.0 kg 2532349
Comfort COR-6 Helix VE 1606/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 969.0 kg 2532350
Comfort COR-6 Helix VE 1002/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 444.0 kg 2535983
Comfort COR-6 Helix VE 1004/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 504.0 kg 2535984
Comfort COR-6 Helix VE 1006/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 644.0 kg 2535985
Comfort COR-6 Helix VE 1009/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 938.0 kg 2535986
Comfort COR-6 Helix VE 603/K/CCe 3~400 V, 50 Hz 6 - 16 bar 357.0 kg 2536369
Comfort COR-6 Helix VE 606/K/CCe 3~400 V, 50 Hz 6 - 16 bar 429.0 kg 2536370
Comfort COR-6 Helix VE 611/K/CCe 3~400 V, 50 Hz 6 - 16 bar 619.0 kg 2536371
Comfort COR-6 Helix VE 405/K/CCe 3~400 V, 50 Hz 6 - 16 bar 389.0 kg 2537618
Comfort COR-6 Helix VE 410/K/CCe 3~400 V, 50 Hz 6 - 16 bar 425.0 kg 2537619
Comfort COR-6 Helix VE 403/K/CCe 3~400 V, 50 Hz 6 - 16 bar 365.0 kg 2539350
Comfort COR-6 Helix VE 404/K/CCe 3~400 V, 50 Hz 6 - 16 bar 383.0 kg 2539351
Comfort COR-6 Helix VE 407/K/CCe 3~400 V, 50 Hz 6 1 16 bar 431.0 kg 2539352
Comfort COR-6 Helix VE 602/K/CCe 3~400 V, 50 Hz 6 - 16 bar 351.0 kg 2539353
Comfort COR-6 Helix VE 604/K/CCe 3~400 V, 50 Hz 6 - 16 bar 417.0 kg 2539354
Comfort COR-6 Helix VE 608/K/CCe 3~400 V, 50 Hz 6 - 16 bar 567.0 kg 2539355
Comfort COR-6 Helix VE 1003/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 498.0 kg 2539356
Comfort COR-6 Helix VE 1005/K/CCe 3~380 V, 50/60 Hz 6 - 16 bar 636.0 kg 2539357
Comfort COR-6 Helix VE 1603/K-3kw/CCe 3~380 V, 50/60 Hz 6 - 16 bar 659.0 kg 2539358

Those. information

Explanation of the name

Series

Example: Wilo-COR-4 Helix VE 1603/K/CCe
COR Compact pressure booster system with integrated speed control for each pump
4 Number of pumps
Helix VE Pumps
16 Nominal volumetric flow rate of single pump [m3/h]
03 Number of sections of single pump
K With cartridge-style mechanical seals
5.5 Nominal motor power P2 in kW [only types with possibility to connect several motors for the same hydraulic output]
CCe Controller; CCe = Comfort controller for pumps with integrated frequency converter

Technical Specifications

  • Mains connection 3~400 V ± 10%, 50 Hz; 3~380/440 V ± 10%, 60 Hz
  • Pumped liquid temperature max. +50 °C (optional +70 °C)
  • Max. ambient temperature 40 °C
  • Working pressure 16 bar (optional 25 bar)
  • Inlet pressure 10 bar
  • Nominal inside diameter for discharge line connection R 1½" - DN 125
  • Nominal internal diameter for connection on supply side R 1½" - DN 125
  • Speed range 1500-3770 1/min
  • Protection class: IP 54
  • Fuse protection A, AC 3 on the supply side according to motor size and regulations of the power supply company
  • Permitted media (other media on request): Please note: Approved media is water, which does not contain abrasive or long-fibre constituents and which does not attack the materials used chemically or mechanically. The system complies with DIN 1988 (EN 806)
  • potable and heated drinking water
  • cooling water
  • fire fighting water

Materials

For series with Helix VE 4 - VE 16:

  • Impellers, drive wheels, stainless steel 1.4307 stepped casing
  • Stainless steel pump casing 1.4301
  • Stainless steel shaft 1.4057
  • 1.4404 Shaft guard sleeve
  • EPDM sealing rings (FKM seal on request)
  • Stainless steel piping system 1.4571

Description/structure

  • Base frame: galvanized steel, with height adjustable anti-vibration mounts, providing good isolation of cabinet noise. Other models available on request.
  • Complete pipework: complete stainless steel pipework, suitable for connection of all types of pipework; the pipework is designed according to the total hydraulic capacity of the pressure booster unit.
  • Pumps: 2 to 6 pumps of the Helix VE series 4..., 6..., 10..., 16..., with parallel connection. Air-cooled frequency converters on the pump motor enable infinitely variable speed control between 25 Hz and max. 60 Hz. All parts in contact with the pumped fluid for Helix VE 4..., 6..., 10..., 16... are made of stainless steel. Other designs on request. KTW/WRAS/ACS approval for all fluid wetted parts
  • Fittings: All pumps of the VE 4..., 6..., 10..., 16... series on the suction and pressure sides have a ball check valve with DVGW approval mark and, on the pressure side, a non-return valve with DVGW/KTW approval.
  • Diaphragm pressure vessel: 8 l/PN16, installed on the discharge side. With butyl rubber diaphragm, DVGW/KTW approval, compliant with food safety laws for inspection and testing purposes, with drainage system and flow fittings with DVGW/KTW approval in accordance with DIN 4807
  • Pressure sensor: 4 to 20 mA, arranged on the discharge side for activation of the CCe central controller
  • Pressure display: Pressure gauge ø 63 mm on the discharge side Additional digital end pressure indication on the alphanumeric touch screen on the Comfort Controller
  • Control unit/controller: The unit is equipped with the Comfort Controller CCe as standard

Download

Wilo-CC system Download
Wilo-Helix VE 2-4-6-10-6 Download
Wilo-Economy, Wilo-Comfort, -Comfort-N, Wilo-Vario Download
Documentation Download

Colors

DOP

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