Wilo-SiBoost Smart Helix EXCEL

Overview

Robust system with high-pressure stainless steel Helix EXCEL series centrifugal pump with integrated frequency converter with an extremely wide control range from 25 Hz to 60 Hz
High energy efficiency thanks to high-efficiency electronically commutated motors (energy efficiency class IE5 to IEC 60034-30-2) as part of a complete system with optimised pressure drop and high-efficiency pump hydraulics, as well as optimum power control thanks to variable pressure (p-v) and parallel synchronous speed control
High degree of reliability due to integrated safety functions such as overload and dry run protection with automatic shut-off and leak detection and monitoring via optional SCADA interface
Maximum control quality through SCe control unit with LCD display, easy navigation and rotary knob control
Optional connection to a building automation system via Modbus RTU serial protocol
All parts that come into contact with pumped liquid are suitable for contact with drinking water
Wilo-SiBoost Smart Helix EXCEL - Smart pressure booster system with low overall energy consumption
The water supply in densely populated areas is often at risk of leaks. This results in high operating costs. Our solution: The Wilo-SiBoostSmart Helix EXCEL significantly reduces your total energy consumption via high-quality components (hydraulics and motors) and a control unit that detects leaks via additional communication interfaces.

Type

High-efficiency, ready-to-connect water supply unit with 2 to 4 vertically arranged normally aspirated self-priming, high-pressure stainless steel centrifugal pumps of the Helix EXCEL series connected in parallel. Each pump is equipped with an electronically commutated motor with integrated high efficiency air-cooled frequency converter. Valves and sensors are protected to ensure safe and reliable control. The system is equipped with the Smart Controller SCe.

Application

  • Automatic water supply systems in supply mode, public water supply, pressure boosting from reservoirs or pressure pipes, for municipal, industrial and private applications (e.g. waterworks, commercial and industrial plants, residential, office, public, administration buildings, hotels, hospitals).
  • According to DIN 1988 and DIN EN 806 a back-up pump is included.
  • Approved pumped liquids are generally waters, which do not have aggressive chemical and mechanical effects on the materials used and do not contain abrasive and long-fibre constituents, such as
    • Drinking water
    • Cooling water
    • Processing water
    • Extinguishing water (except water for fire extinguishing systems according to DIN 14462; with the approval of the local fire department)

Equipment/function

Each system has 2 to 4 pumps of the Helix EXCEL 2 to Helix EXCEL 52 series with a high efficiency IE5 EC motor and speed control via a built-in frequency converter on each pump.

The SCe control unit provides automatic regulation and control of the pressure boosting unit.

Fully assembled on a height-adjustable galvanized steel base frame with removable cover to protect the plant components (except Helix EXCEL 52 series).

All parts in contact with the pumped liquid are corrosion resistant.

  • On the pressure side:
    • Shut-off valves.
    • Non return valve
    • Non return valve
    • Expansion vessel 8 l diaphragm tank, PN 16
    • Pressure sensor 4...20 mA
    • Pressure gauge
  • On suction side:
    • Shut-off valve
    • Pressure sensor 4...20 mA
    • Pressure gauge

Model overview

Products


Product designation Network connection Number of pumps Number of standby pumps Maximum working pressure PN Gross weight approx. m Article number
SiBoost Smart 2 Helix EXCEL 1002 3~380 V, 50/60 Hz 2 1 16 bar 203.0 kg 2536381
SiBoost Smart 2 Helix EXCEL 1004 3~380 V, 50/60 Hz 2 1 16 bar 205.0 kg 2536382
SiBoost Smart 2 Helix EXCEL 1005 3~380 V, 50/60 Hz 2 1 16 bar 210.0 kg 2536383
SiBoost Smart 2 Helix EXCEL 1007 3~380 V, 50/60 Hz 2 1 16 bar 235.0 kg 2536384
SiBoost Smart 2 Helix EXCEL 1009 3~380 V, 50/60 Hz 2 1 16 bar 252.0 kg 2536385
SiBoost Smart 2 Helix EXCEL 1010 3~380 V, 50/60 Hz 2 1 16 bar 294.0 kg 2536386
SiBoost Smart 2 Helix EXCEL 1602 3~380 V, 50/60 Hz 2 1 16 bar 219.0 kg 2536399
SiBoost Smart 2 Helix EXCEL 1603 3~380 V, 50/60 Hz 2 1 16 bar 222.0 kg 2536400
SiBoost Smart 2 Helix EXCEL 1604 3~380 V, 50/60 Hz 2 1 16 bar 238.0 kg 2536401
SiBoost Smart 2 Helix EXCEL 1605 3~380 V, 50/60 Hz 2 1 16 bar 255.0 kg 2536402
SiBoost Smart 2 Helix EXCEL 1606 3~380 V, 50/60 Hz 2 1 16 bar 285.0 kg 2536403
SiBoost Smart 2 Helix EXCEL 1607 3~380 V, 50/60 Hz 2 1 16 bar 287.0 kg 2536404
SiBoost Smart 2 Helix EXCEL 405 3~380 V, 50/60 Hz 2 1 16 bar 192.0 kg 2537631
SiBoost Smart 2 Helix EXCEL 410 3~380 V, 50/60 Hz 2 1 16 bar 204.0 kg 2537632
SiBoost Smart 2 Helix EXCEL 414 3~380 V, 50/60 Hz 2 1 16 bar 214.0 kg 2537633
SiBoost Smart 2 Helix EXCEL 603 3~380 V, 50/60 Hz 2 1 16 bar 193.0 kg 2537640
SiBoost Smart 2 Helix EXCEL 606 3~380 V, 50/60 Hz 2 1 16 bar 210.0 kg 2537641
SiBoost Smart 2 Helix EXCEL 609 3~380 V, 50/60 Hz 2 1 16 bar 222.0 kg 2537642
SiBoost Smart 2 Helix EXCEL 611 3~380 V, 50/60 Hz 2 1 16 bar 226.0 kg 2537643
SiBoost Smart 2 Helix EXCEL 2201 3~380 V, 50/60 Hz 2 1 16 bar 264.0 kg 2542588
SiBoost Smart 2 Helix EXCEL 2202 3~380 V, 50/60 Hz 2 1 16 bar 276.0 kg 2542589
SiBoost Smart 2 Helix EXCEL 2203-4.2 3~380 V, 50/60 Hz 2 1 16 bar 306.0 kg 2542590
SiBoost Smart 2 Helix EXCEL 2203-5.5 3~380 V, 50/60 Hz 2 1 16 bar 318.0 kg 2542591
SiBoost Smart 2 Helix EXCEL 2203-6.5 3~380 V, 50/60 Hz 2 1 16 bar 342.0 kg 2542592
SiBoost Smart 2 Helix EXCEL 2204 3~380 V, 50/60 Hz 2 1 16 bar 348.0 kg 2542593
SiBoost Smart 2 Helix EXCEL 3601 3~380 V, 50/60 Hz 2 1 16 bar 319.0 kg 2542606
SiBoost Smart 2 Helix EXCEL 3602-5.5 3~380 V, 50/60 Hz 2 1 16 bar 369.0 kg 2542608
SiBoost Smart 2 Helix EXCEL 3602-7.5 3~380 V, 50/60 Hz 2 1 16 bar 401.0 kg 2542609
SiBoost Smart 2 Helix EXCEL 5201 3~380 V, 50/60 Hz 2 1 16 bar 424.0 kg 2542618
SiBoost Smart 2 Helix EXCEL 5202/1 3~380 V, 50/60 Hz 2 1 16 bar 436.0 kg 2542619
SiBoost Smart 2 Helix EXCEL 5202 3~380 V, 50/60 Hz 2 1 16 bar 476.0 kg 2542620
SiBoost Smart 2 Helix EXCEL 3602/2 3~380 V, 50/60 Hz 2 1 16 bar 357.0 kg 2542646
SiBoost Smart 2 Helix EXCEL 208 3~380 V, 50/60 Hz 2 1 16 bar 203.0 kg 2542651
SiBoost Smart 3 Helix EXCEL 1002 3~380 V, 50/60 Hz 3 1 16 bar 264.0 kg 2536387
SiBoost Smart 3 Helix EXCEL 1004 3~380 V, 50/60 Hz 3 1 16 bar 268.0 kg 2536388
SiBoost Smart 3 Helix EXCEL 1005 3~380 V, 50/60 Hz 3 1 16 bar 275.0 kg 2536389
SiBoost Smart 3 Helix EXCEL 1007 3~380 V, 50/60 Hz 3 1 16 bar 317.0 kg 2536390
SiBoost Smart 3 Helix EXCEL 1009 3~380 V, 50/60 Hz 3 1 16 bar 343.0 kg 2536391
SiBoost Smart 3 Helix EXCEL 1010 3~380 V, 50/60 Hz 3 1 16 bar 406.0 kg 2536392
SiBoost Smart 3 Helix EXCEL 405 3~380 V, 50/60 Hz 3 1 16 bar 209.0 kg 2537634
SiBoost Smart 3 Helix EXCEL 410 3~380 V, 50/60 Hz 3 1 16 bar 270.0 kg 2537635
SiBoost Smart 3 Helix EXCEL 414 3~380 V, 50/60 Hz 3 1 16 bar 285.0 kg 2537636
SiBoost Smart 3 Helix EXCEL 603 3~380 V, 50/60 Hz 3 1 16 bar 251.0 kg 2537644
SiBoost Smart 3 Helix EXCEL 606 3~380 V, 50/60 Hz 3 1 16 bar 276.0 kg 2537645
SiBoost Smart 3 Helix EXCEL 609 3~380 V, 50/60 Hz 3 1 16 bar 294.0 kg 2537646
SiBoost Smart 3 Helix EXCEL 611 3~380 V, 50/60 Hz 3 1 16 bar 300.0 kg 2537647
SiBoost Smart 3 Helix EXCEL 1602 3~380 V, 50/60 Hz 3 1 16 bar 312.0 kg 2541596
SiBoost Smart 3 Helix EXCEL 1603 3~380 V, 50/60 Hz 3 1 16 bar 317.0 kg 2541597
SiBoost Smart 3 Helix EXCEL 1604 3~380 V, 50/60 Hz 3 1 16 bar 356.0 kg 2541598
SiBoost Smart 3 Helix EXCEL 1605 3~380 V, 50/60 Hz 3 1 16 bar 380.0 kg 2541599
SiBoost Smart 3 Helix EXCEL 1606 3~380 V, 50/60 Hz 3 1 16 bar 425.0 kg 2541600
SiBoost Smart 3 Helix EXCEL 1607 3~380 V, 50/60 Hz 3 1 16 bar 428.0 kg 2541601
SiBoost Smart 3 Helix EXCEL 2201 3~380 V, 50/60 Hz 3 1 16 bar 377.0 kg 2542594
SiBoost Smart 3 Helix EXCEL 2202 3~380 V, 50/60 Hz 3 1 16 bar 395.0 kg 2542595
SiBoost Smart 3 Helix EXCEL 2203-4.2 3~380 V, 50/60 Hz 3 1 16 bar 440.0 kg 2542596
SiBoost Smart 3 Helix EXCEL 2203-5.5 3~380 V, 50/60 Hz 3 1 16 bar 458.0 kg 2542597
SiBoost Smart 3 Helix EXCEL 2203-6.5 3~380 V, 50/60 Hz 3 1 16 bar 494.0 kg 2542598
SiBoost Smart 3 Helix EXCEL 2204 3~380 V, 50/60 Hz 3 1 16 bar 503.0 kg 2542599
SiBoost Smart 3 Helix EXCEL 3601 3~380 V, 50/60 Hz 3 1 16 bar 454.0 kg 2542610
SiBoost Smart 3 Helix EXCEL 3602-5.5 3~380 V, 50/60 Hz 3 1 16 bar 529.0 kg 2542612
SiBoost Smart 3 Helix EXCEL 3602-7.5 3~380 V, 50/60 Hz 3 1 16 bar 577.0 kg 2542613
SiBoost Smart 3 Helix EXCEL 5201 3~380 V, 50/60 Hz 3 1 16 bar 620.0 kg 2542621
SiBoost Smart 3 Helix EXCEL 5202/1 3~380 V, 50/60 Hz 3 1 16 bar 638.0 kg 2542622
SiBoost Smart 3 Helix EXCEL 5202 3~380 V, 50/60 Hz 3 1 16 bar 698.0 kg 2542623
SiBoost Smart 3 Helix EXCEL 3602/2 3~380 V, 50/60 Hz 3 1 16 bar 511.0 kg 2542647
SiBoost Smart 3 Helix EXCEL 208 3~380 V, 50/60 Hz 3 1 16 bar 266.0 kg 2542652
SiBoost Smart 4 Helix EXCEL 1002 3~380 V, 50/60 Hz 4 1 16 bar 335.0 kg 2536393
SiBoost Smart 4 Helix EXCEL 1004 3~380 V, 50/60 Hz 4 1 16 bar 339.0 kg 2536394
SiBoost Smart 4 Helix EXCEL 1005 3~380 V, 50/60 Hz 4 1 16 bar 349.0 kg 2536395
SiBoost Smart 4 Helix EXCEL 1007 3~380 V, 50/60 Hz 4 1 16 bar 400.0 kg 2536396
SiBoost Smart 4 Helix EXCEL 1009 3~380 V, 50/60 Hz 4 1 16 bar 434.0 kg 2536397
SiBoost Smart 4 Helix EXCEL 1010 3~380 V, 50/60 Hz 4 1 16 bar 518.0 kg 2536398
SiBoost Smart 4 Helix EXCEL 405 3~380 V, 50/60 Hz 4 1 16 bar 219.0 kg 2537637
SiBoost Smart 4 Helix EXCEL 410 3~380 V, 50/60 Hz 4 1 16 bar 336.0 kg 2537638
SiBoost Smart 4 Helix EXCEL 414 3~380 V, 50/60 Hz 4 1 16 bar 356.0 kg 2537639
SiBoost Smart 4 Helix EXCEL 603 3~380 V, 50/60 Hz 4 1 16 bar 318.0 kg 2537648
SiBoost Smart 4 Helix EXCEL 606 3~380 V, 50/60 Hz 4 1 16 bar 351.0 kg 2537649
SiBoost Smart 4 Helix EXCEL 609 3~380 V, 50/60 Hz 4 1 16 bar 375.0 kg 2537650
SiBoost Smart 4 Helix EXCEL 611 3~380 V, 50/60 Hz 4 1 16 bar 383.0 kg 2537651
SiBoost Smart 4 Helix EXCEL 1602 3~380 V, 50/60 Hz 4 1 16 bar 355.0 kg 2541602
SiBoost Smart 4 Helix EXCEL 1603 3~380 V, 50/60 Hz 4 1 16 bar 394.0 kg 2541603
SiBoost Smart 4 Helix EXCEL 1604 3~380 V, 50/60 Hz 4 1 16 bar 446.0 kg 2541604
SiBoost Smart 4 Helix EXCEL 1605 3~380 V, 50/60 Hz 4 1 16 bar 478.0 kg 2541605
SiBoost Smart 4 Helix EXCEL 1606 3~380 V, 50/60 Hz 4 1 16 bar 538.0 kg 2541606
SiBoost Smart 4 Helix EXCEL 1607 3~380 V, 50/60 Hz 4 1 16 bar 542.0 kg 2541607
SiBoost Smart 4 Helix EXCEL 2201 3~380 V, 50/60 Hz 4 1 16 bar 510.0 kg 2542600
SiBoost Smart 4 Helix EXCEL 2202 3~380 V, 50/60 Hz 4 1 16 bar 534.0 kg 2542601
SiBoost Smart 4 Helix EXCEL 2203-4.2 3~380 V, 50/60 Hz 4 1 16 bar 594.0 kg 2542602
SiBoost Smart 4 Helix EXCEL 2203-5.5 3~380 V, 50/60 Hz 4 1 16 bar 618.0 kg 2542603
SiBoost Smart 4 Helix EXCEL 2203-6.5 3~380 V, 50/60 Hz 4 1 16 bar 666.0 kg 2542604
SiBoost Smart 4 Helix EXCEL 2204 3~380 V, 50/60 Hz 4 1 16 bar 678.0 kg 2542605
SiBoost Smart 4 Helix EXCEL 3601 3~380 V, 50/60 Hz 4 1 16 bar 605.0 kg 2542614
SiBoost Smart 4 Helix EXCEL 3602-5.5 3~380 V, 50/60 Hz 4 1 16 bar 705.0 kg 2542616
SiBoost Smart 4 Helix EXCEL 3602-7.5 3~380 V, 50/60 Hz 4 1 16 bar 769.0 kg 2542617
SiBoost Smart 4 Helix EXCEL 5201 3~380 V, 50/60 Hz 4 1 16 bar 806.0 kg 2542624
SiBoost Smart 4 Helix EXCEL 5202/1 3~380 V, 50/60 Hz 4 1 16 bar 830.0 kg 2542625
SiBoost Smart 4 Helix EXCEL 5202 3~380 V, 50/60 Hz 4 1 16 bar 910.0 kg 2542626
SiBoost Smart 4 Helix EXCEL 3602/2 3~380 V, 50/60 Hz 4 1 16 bar 681.0 kg 2542648
SiBoost Smart 4 Helix EXCEL 208 3~380 V, 50/60 Hz 4 1 16 bar 339.0 kg 2542653

Those. information

Scope of delivery

  • Factory assembled, tested for failure-free operation and tightness, ready to connect pressure booster system
  • Packaging
  • Installation and operating instructions

Explanation of designation

Example: Wilo-SiBoost-Smart 3 Helix EXCEL 1005
SiBoost Booster set for the industrial sector
Smart Smart Controller SCe
3 Number of single head pumps
Helix EXCEL Pump Series
10 Nominal volumetric flow [m 3 / h] single pump
05 Number of stages of a single pump

Technical Specifications

  • Mains connections:
    • 3~400 V ±10%, 50 Hz
    • 3~380 V ±10%, 60 Hz
  • Max. temperature of pumped liquid +60 °C (optional +70 °C)
  • Max. ambient temperature 40 °C
  • Working pressure 16 bar (optional 25 bar)
  • Inlet pressure 10 bar
  • Nominal diameters for connections:
    • End pressure side R 1½" - DN 200
    • Supply side R 1½" - DN 200
  • Speed range 1500 - 3500 rpm
  • Protection class IP 54
  • Fuse protection A, AC 3 on the motor side according to the motor power rating and the regulations of the power supply company

Materials

  • Helix EXCEL 2 - 52 m³/h
    • Stainless steel pump casing 1.4301 [AISI 304]
    • Stainless steel hydraulic part 1.4307 [AISI 304L]
    • EPDM seal
    • with cartridge
  • Other models available on request:
    • PN 25
    • Seal in FKM (Viton)
    • Stainless steel pump casing and hydraulic section in 1.4404 [AISI 316L]
    • Removable synthetic plugs (except Helix EXCEL 52)

Description/structure

Baseframe: Zinc plated steel, with height adjustable vibration damping supports, ensuring good structure-borne sound insulation, as well as integrated support points and conduit.

Piping system: A complete stainless steel piping system, suitable for connecting pipes of all common materials. The piping system is designed in accordance with the total hydraulic capacity of the pressure boosting unit.

Pumps: 2 to 4 pumps of the Helix EXCEL 2 to Helix EXCEL 52 series connected in parallel are used. Air-cooled frequency converters, mounted on the pump motor, provide for all pumps of these series a stepless regulation range from 25 Hz to max. 60 Hz. All parts of these pumps in contact with the pumped liquid are made of stainless steel with KTW/WRAS/ACS approval. The ES version uses AISI 316 stainless steel pumps.

Valves: Every pump is equipped on the pressure and suction side with a ball check valve as standard with DVGW approval mark and on the pressure side with a non-return valve with DVGW/KTW approval.

Diaphragm pressure vessel 8 l/PN 16 on the discharge side with a butyl rubber diaphragm, DVGW/KTW approval, compliant with food safety laws, equipped with a shut-off ball cock for inspection and testing purposes, with a drainage system and flow fittings with DVGW/KTW approval to DIN 4807.

Pressure monitoring: 2 pressure sensors: 4...20 mA, located on the pressure side and on the suction side.

Pressure indication: Pressure gauge located on the suction and final pressure sides.

Removable blanking plugs: Suction and pressure sides provide optimal protection for control components and sensors against wire breakage and premature wear (except Helix EXCEL 52 series)

Control panel: Smart Controller SCe with LCD display as standard.

Other versions on request

Download

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Wilo-SiBoost Smart (FC) … Helix V/... Helix VE/... Helix EXCEL Download
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Documentation Download

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